Name: Sanitary Napkin Perforated Film Production Materials
Brand: JUHUA

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Sanitary Napkin Perforated Film Production Materials

Price:negotiable
Delivery time: 15-20 days after receiving deposit or LC.
Payment terms: TT/LC/DP
Application: Sanitary napkin
Minimum order quanity: 1000.00 kgs
Packing details: Transparent bag

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+86-13599104026

Product Description

Perforated film features:

Pe Perforated film is made by polyethylene. It is extensively used as the dry silky top sheet material while making sanitary napkin & panty liners. We offer you various quality and patterns for different market targeting.

Composition: 100% Polyethylene

Weight: 22.5gsm

Width: 65mm-1480mm

Printing: White/Blue

Inner core diameter: 76mm

Outer diameter: 580/780mm

Loading quantity:4.5tons/40HQ

Item		Standard Value	Values
Item		Standard Value	Min	Max
Basic Weight (g/㎡)		23±1.5	22.4	23.1
3-Dimensional Thicknes (mm)		≥0.25	0.37	0.37
Fluid Penetrating Rate（%）		100	100	100
Gloss (45°)		≤8.0	3.9	4.3
Tensile Strenght	MD Tensile	≥4.0	6.5	7.56
Tensile Strenght	CM Tensile	≥2.0	3.1	3.9
Break Elongation rate (%)	MD Tensile	≥80	113	190
Break Elongation rate (%)	CM Tensile	≥80	238	326
pH		4.0-9.0	7.7	7.8
Width (mm)		180±2	180	180
End side plane (even) limit		Even	0	0
Joint		≤1	0	0

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Sanitary Napkin Perforated Film Production Materials
Quality Assurance

We Create the Environment for QC

The factory environment is the basis of production. We create a quality environment for the production of disposable hygiene product raw materials, build a fully sealed dust-free workshop, and purchase the most advanced high-speed production equipment.
A better environment leads to systematic production of premium quality Sanitary Napkin Perforated Film Production Materials.

Excellent QC Talents Work with Us

JUHUA is equipped with a professional quality inspection team for the inspection of production of disposable hygiene product raw materials.
All quality inspectors have to have had more than 3 years’ experience. The pursuit of quality is not only the goal of the entire enterprise, but also the requirements of quality inspection experts in their personal work.

We Formulate a Strict QC Institution

We have developed clear instructions for production. In all production steps, employees are required to produce in strict accordance with the regulations to ensure the quality of the The factory environment is the basis of production. We create a quality environment for the Sanitary Napkin Perforated Film Production Materials.
A better environment leads to systematic production of premium quality .
In addition, we have set up a special laboratory for quality inspection, and the standard of product compliance is accurate to the numerical value.

Sanitary Napkin Perforated Film Production Materials
Quality Control Highlights

Moisture Detection

The moisture of each batch of incoming materials will be tested with a METTLER HS153 moisture analyzer to control the moisture content at ≤0.1%.

Gram Weight Detection

The weight of the Backsheet of each roller will be measured by a precision electronic balance, and the weight error will be controlled at ±1.5g.

Breathability Test

The breathability of the each Backsheet in the production will be tested by a constant temperature and humidity chamber, and the airflow control error is ±500.

Tensile Test

The tension tester is used to test the tensile strength of the products, to control the tension is ≥2N in the lateral direction and ≥5N in the longitudinal direction.

Printing Detection

The printing online defect detector detects the product printing process of each roller, and the detection accuracy of the ink dot defect is ≥0.1㎡.

Width Measurement

In the production process, the Sanitary Napkin Perforated Film Production Materials which is off the slitting machine will be width tested with a tape measure, and width error range should be controled in ≤ 2 mm.

Non-Woven Fabric Manufacturing

Fiber/Raw

Material

Preparation

Laying

Bonding

Finishing

Fiber/Raw Material Preparation

Juhua's choice of raw materials is based on processability and the ultimate performance requirements of the fibre web. Fiber is the basis for all nonwoven materials. Most natural and chemical fibers can be used in nonwoven materials. In addition, we also use high-quality adhesives and finishing chemicals, which can bond the fibers in the web to each other to obtain a web with a certain strength and integrity.

Laying

The process of forming fibres into a loose fibrous web is called laying. The reduced web strength at this time is very low, and the fibers in the web may be staple fibers or continuous filaments, depending mainly on the process of forming the web. Juhua's laying process mainly consists of dry laying, wet laying, and spin laying.

Bonding

After the fiber web is formed, the reinforcement of the loose fibers held by the fiber web by the related process is called bonding, which gives the fiber web certain physical and mechanical properties and appearance. Juhua's bonding process includes mechanical, thermal, chemical, stitch bonding, etc.

Finishing

Finishing is carried out after the bonding. Finishing is designed to improve the structure and feel of the product, and sometimes to change the properties of the product, such as breathability, absorbency and protection. Finishing methods at Juhua can be divided into two categories: mechanical methods and chemical methods. Mechanical post-treatment includes creping, calendering, shrinking, perforating, and the like. Chemical finishing includes dyeing, printing and functional finishing.

Backsheets Manufacturing

Prilling

Film

Formation

Printing

Slitting

Prilling

The granulation process is to grind the purchased calcium carbonate and polystyrene, and after drying and adding an adhesive, the particles having good fluidity and a particle diameter of about 0.1 mm are prepared. This process can make the final product more filling, firm and more detailed.

Film Formation

There are three steps in this process: the first step is to liquefy the raw material through a temperature of 250 degrees and shape it through cooling rolls; the second step is to preheat and then stretch and control the amount of gas permeability; the third step is to roughen the surface of the film by corona treatment, which is advantageous for ink adhesion.

Printing

Juhua's products are all produced with food-grade environmentally-friendly water-based inks and advanced and efficient flexo presses. The products produced will not have any odor at all, completely eliminating the market complaints of consumers' most sensitive diaper odor residues. The color registration is accurate. We can produce up to 6 color positioning and cutting gas permeable membranes.

Slitting

Juhua uses a high-speed stable, precise edge-cutting slitter. During the slitting, the staff confirms the quality status of each product according to the process card, rejects the abnormality, and inputs the processing result into the slitting process card to ensure that the products transferred into the package are qualified.