We have strong power to support our production, from factory environment
construction to equipment configuration, all leading to high quality Spandex Yarn for Adult Diaper Materials.
1.70000 square meters Covering Factories
We have two factories producing non woven fabrics and backsheets, covering a total of more than 70000 square meters.
2.ISO Qualified Plants
Our production workshops are fully sealed, dust-free workshops that are in strict compliance with the ISO9001 standard.
3.High-speed & Flexography Equipment
We have equipped advanced high-speed production equipment to ensure efficient production from printing to compounding and slitting.
4.JUHUA Quality Control
From raw material purchase to finished product inspection, and to the final packaging delivery, we take multiple tests to control the quality of raw materials, which aims to ensure that your disposable hygiene products can be trusted by customers in the market.
Spandex Yarn for Adult Diaper Materials Manufacturer Advantage
Raw materials for hygiene products
High quality& Good Service
JUHUA offers a wide range of products and services in the field of disposable hygiene product raw materials, which are all optimally tailored to your requirements to meet the practical needs.
We provide our clients with cost-effective quality Spandex Yarn for Adult Diaper Materials, to improve the competitiveness of our clients' products in the market, reduce the losses caused by raw materials and obtain more benefits. These are the basis for our long-term cooperation, mutual trust, and win-win benefit.
We will help clients to calculate the raw materials quantity monthly, mixing all items with full loading, save cost and save time.
Dedicated to strict quality control and clients service, our experienced staff members are always available to discuss your requirements and ensure full clients satisfaction.
Spandex Yarn for Adult Diaper Materials Quality Assurance
We Create the Environment for QC
The factory environment is the basis of production. We create a quality environment for the production of disposable hygiene product raw materials, build a fully sealed dust-free workshop, and purchase the most advanced high-speed production equipment.
A better environment leads to systematic production of premium quality Spandex Yarn for Adult Diaper Materials.
Excellent QC Talents Work with Us
JUHUA is equipped with a professional quality inspection team for the inspection of production of disposable hygiene product raw materials.
All quality inspectors have to have had more than 3 years’ experience. The pursuit of quality is not only the goal of the entire enterprise, but also the requirements of quality inspection experts in their personal work.
We Formulate a Strict QC Institution
We have developed clear instructions for production. In all production steps, employees are required to produce in strict accordance with the regulations to ensure the quality of the The factory environment is the basis of production. We create a quality environment for the Spandex Yarn for Adult Diaper Materials.
A better environment leads to systematic production of premium quality .
In addition, we have set up a special laboratory for quality inspection, and the standard of product compliance is accurate to the numerical value.
Spandex Yarn for Adult Diaper Materials Quality Control Highlights
The moisture of each batch of incoming materials will be tested with a METTLER HS153 moisture analyzer to control the moisture content at ≤0.1%.
Gram Weight Detection
The weight of the Backsheet of each roller will be measured by a precision electronic balance, and the weight error will be controlled at ±1.5g.
The breathability of the each Backsheet in the production will be tested by a constant temperature and humidity chamber, and the airflow control error is ±500.
The tension tester is used to test the tensile strength of the products, to control the tension is ≥2N in the lateral direction and ≥5N in the longitudinal direction.
The printing online defect detector detects the product printing process of each roller, and the detection accuracy of the ink dot defect is ≥0.1㎡.
In the production process, the product which is off the slitting machine will be width tested with a tape measure, and width error range should be controled in ≤ 2 mm.
Non-Woven Fabric Manufacturing
Fiber/Raw Material Preparation
Juhua's choice of raw materials is based on processability and the ultimate performance requirements of the fibre web. Fiber is the basis for all nonwoven materials. Most natural and chemical fibers can be used in nonwoven materials. In addition, we also use high-quality adhesives and finishing chemicals, which can bond the fibers in the web to each other to obtain a web with a certain strength and integrity.
The process of forming fibres into a loose fibrous web is called laying. The reduced web strength at this time is very low, and the fibers in the web may be staple fibers or continuous filaments, depending mainly on the process of forming the web. Juhua's laying process mainly consists of dry laying, wet laying, and spin laying.
After the fiber web is formed, the reinforcement of the loose fibers held by the fiber web by the related process is called bonding, which gives the fiber web certain physical and mechanical properties and appearance. Juhua's bonding process includes mechanical, thermal, chemical, stitch bonding, etc.
Finishing is carried out after the bonding. Finishing is designed to improve the structure and feel of the product, and sometimes to change the properties of the product, such as breathability, absorbency and protection. Finishing methods at Juhua can be divided into two categories: mechanical methods and chemical methods. Mechanical post-treatment includes creping, calendering, shrinking, perforating, and the like. Chemical finishing includes dyeing, printing and functional finishing.
The granulation process is to grind the purchased calcium carbonate and polystyrene, and after drying and adding an adhesive, the particles having good fluidity and a particle diameter of about 0.1 mm are prepared. This process can make the final product more filling, firm and more detailed.
There are three steps in this process: the first step is to liquefy the raw material through a temperature of 250 degrees and shape it through cooling rolls; the second step is to preheat and then stretch and control the amount of gas permeability; the third step is to roughen the surface of the film by corona treatment, which is advantageous for ink adhesion.
Juhua's products are all produced with food-grade environmentally-friendly water-based inks and advanced and efficient flexo presses. The products produced will not have any odor at all, completely eliminating the market complaints of consumers' most sensitive diaper odor residues. The color registration is accurate. We can produce up to 6 color positioning and cutting gas permeable membranes.
Juhua uses a high-speed stable, precise edge-cutting slitter. During the slitting, the staff confirms the quality status of each product according to the process card, rejects the abnormality, and inputs the processing result into the slitting process card to ensure that the products transferred into the package are qualified.
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